Executive Summary
EU based Client is one of the world’s largest suppliers of automotive safety components and systems
Business Challenge
The client was looking to automate the statistical process control system to meet with the consistent manufacturing quality standards, further improving and maintaining the quality across multiple locations. There was no real time capturing of data from factory assets and machines. No integration with other shop floor applications. Not being able to integrate with multiple protocol within the shop floor. Need of improving quality prediction and asset availability.
Business Challenge
The client was looking to automate the statistical process control system to meet with the consistent manufacturing quality standards, further improving and maintaining the quality across multiple locations. There was no real time capturing of data from factory assets and machines. No integration with other shop floor applications. Not being able to integrate with multiple protocol within the shop floor. Need of improving quality prediction and asset availability.
Our Solution
- Implementation and rollout of enhanced SPC solution across 20+ manufacturing sites in Asia, Europe, and North America
- Automated Statistical Process Control System and Quality Inspection System used by the operators and quality personnel at a global level across multiple sites
- Enhanced user experience with application support in 11 languages
- Custom rule creation, dynamic and continuous shop floor data acquisition from shop floor systems
- Faster response for corrective measures to be undertaken against quality breache
Key Results And Benefits
- Reduced scrap by 6-8%
- Increase operational efficiency by 12%
- 50% deployment time reduction by implementing automation testing
About ITC Infotech
ITC Infotech is a leading global technology services and solutions provider, led by Business and Technology Consulting. ITC Infotech provides business-friendly solutions to help clients succeed and be future-ready, by seamlessly bringing together digital expertise, strong industry specific alliances and the unique ability to leverage deep domain expertise from ITC Group businesses. ITC Infotech is a wholly owned subsidiary of ITC Ltd., a 100-plus-year-old diversified conglomerate with businesses spanning Hotels, Consumer Goods, Paperboards & Packaging, Agri Business, and Information Technology. ITC Ltd. has been in the hospitality business for over 4 decades. It has over 100 properties across 70+ destinations. The hospitality practice at ITC Infotech is 800+ people strong and most have experience in the hospitality domain leading to a high-quality IT service experience for its hospitality customers.